Main Bearing Cap

Product Name: OEM Manufacturing Main Bearing Cap

Application: engine for passenger vehicles. ( current OEM supplier to Volkswagen)

Example: EA888 1.8L&2.0L cylinder block; EA211 1.2T & 1.4T/1.6MPI/1.0T ED/EC/FA; EA288 1.4L MDB, 3 Cylinders; VW EA390 and others.

Sales Amount: 3 million set of bearing cap in 2017.

25000㎡ workshop and office.

225 employees, including 22 engineerings.

Main Customer:

Domestic: Volkswagen FAW Engine (Dalian) Co. Ltd; Shanghai Volkswagen Power train Co., Ltd;

                  ASIMCO Melina Braking Systems (Lang fang) Co. Ltd;

                  Borgward Automotive(Beijing)Co.,Ltd; Dongfeng Commercial Vehicles Co Ltd. (DFCV)

                  Export: AUDI HUNGARIA Zrt; Volkswagen Group(Chemnitz); SKODA AUTO a.s.; Volkswagen Group(Salzgitter)

Specialization--Technology:

(1) Casting Process: Iron Mould-Sand Faced Casting Process, Iron Mould-Sand Faced Casting Process is widely used in many foundries in China for crankshafts. The plant has the patents to use this casting technique on main bearing cap producing.Comparing with traditional sand-casting, its advantages are:

Better mechanical properties; Completely solve the problem of internal porosity; Higher material utilization; Better surface quality; Higher dimensional accuracy; Environmental Friendly.

(2) Machining Process: exceed 10 years experience special line; Self designed special equipment; High efficiency production line; Well marking and protect

equipment innovation in recent years; Machining line automation transformation; Sand Regeneration system

Specialization--Management:

(1) TS16949 Certificate: Strict compliance with TS 16949 to guarantee customer with stable quality and safety from 2017

(2) ERP: Realize on-time control and information sharing..

(3) PLM: Product Lifetime Management

Specialization--Resources:

Completed inspection equipments to ensure RM, in process and FG's quality.

Experienced inspectors and plenty of talents

Lots of special equipments and production line for main bearing caps.

Performance:

CAGR>35% in past 5 years

Grand total delivered >10M sets, export percentage over 54%

Be the A-Class supplier of VW from 2009

Qualified in exporting VW global locations

Access for all VW brand bids

VW Excellent & Strategy Partner 2015、2016

ASES Final rank B/ASES, Access for Renault-Nissan Alliance

Government Recognized High-Tech Enterprise

100% on-time deliver

Stable quality achievements

Workship Overview:

Casting: 2 lines x 2 shifts x 300 days x 4000sets=4,800,000 ≈ 5,000,000 sets

              One new line can be set up within 6 months

Machining: Total 4 lines, Max. 4,500,000 sets

                   One new line can be set up within 6 months

Warehouse, Lab & Office: One new line can be set up within 6 months

                                          Implement “Zero defect” and “ Accomplish it once”

Remark: You can send the Drawings to us, we can produce the products you need. OEM Manufacturing.

               For more details, please refer to our e-catalogue.